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ULTRASONIC CLEANING MACHINE



Ultrasonic cleaning is a process that uses ultrasound (usually from 20–40 kHz) to agitate a fluid. The ultrasound can be used with just water, but use of a solvent appropriate for the object to be cleaned and the type of soiling present enhances the effect. Cleaning normally lasts between three and six minutes, but can also exceed 20 minutes, depending on which object has to be cleaned.

Ultrasonic cleaners are used to clean many different types of objects, including jewelry, scientific samples, lenses and other optical parts, watches, dental and surgical instruments, tools, car fuel injectors, industrial machine parts and electronic equipment.

Ultrasonic cleaning uses cavitation bubbles induced by high frequency pressure (sound) waves to agitate a liquid. This action also penetrates blind holes, cracks, and recesses. The intention is to thoroughly remove all traces of contamination tightly adhering or embedded onto solid surfaces

Ultrasonic cleaning makes possible almost instantaneous removal of strongly adhering powder / soils from hard to reach surfaces. It is particularly suitable where very high standards of cleanliness are required.





































TEXTILE LOOM REED CLEANING MACHINE



Loom Reeds are cleaned effectively by means of Ultrasonic at appropriate temperature settings. Cleaning the warp threads between the reed manually is complicated and time-consuming. The operator must work carefully in order not to damage the Reed wires or the warp threads engaging the Reed.

The Ultrasonic Cleaning is most effective in removing the warp threads from Reed wires. The cleaning process takes maximum 10 minutes. The Ultrasonic Waves penetrate the Reed wires very effectively resulting in 100% cleaning of the Reed.

These machines are used to clean the Reeds of AIR JET LOOMS. They are very effective in Cleaning the Reeds.

































ULTRASONIC VAPOUR DEGREASING MACHINES



Vapour degreasing is the cleaning process by condensing solvents vapours on the object that is being cleaned. The process doesn't require any water or scrubbing. Instead, the machine, a vapour degreaser, uses solvent vapours to cleanse and remove contaminants off of parts.

The acting principle behind the vapor degreaser process is that the solvents will dissolve the contaminants on the workpiece and remove them by dripping off the part. The solvent is heated in the tank to around 85 Degrees which generates the vapours in the Tank. These Vapours clean and also dry the components.

These machines are used to clean the components in Solvents using Vapours at the Temperatures of around 85 degrees. This method gives high degree of cleanliness.
































WAX MELTING TANKS :



Melting tanks are generally classified as either direct-heating or water-jacket-heating. There is another type of melter which uses convection heating similar to an oven

Direct-heat melters use Ceramic Heaters which are enclosed in S S Tubes. The Heating is through the Electrical Power. The Wax is melted to the required temperature through the direct contact of the heaters which are enclosed in the S S tubes.


Water-jacket melters function more like a commercial double boiler in that they keep substances evenly heated. The tank has a separate Jacket in which Thermic Fluid is heated using Ceramic Heaters. The Wax Melting tank is heated indirectly using thermic fluid. The Advantage of the indirect heating is that it maintains the Temperature throughout the process.



































HIGH PRESSURE SPRAY JET CLEANING :



These machines are used to clean the parts using S S Pump to generate High Pressure in the Tank using Nozzles.






























IMMERSIBLE ULTRASONIC TRANSDUCERS



It is a Portable Ultrasonic Device. The Ultrasonic Power is generated through the S S Box with a Generator Placed away from the Box. It can be mounted in any tank which will convert it into Ultrasonic Tank

























S S TRAYS AND BASKETS :



We manufacture S S trays and Baskets to suit any Industrial and Electroplating Applications.

























ULTRASONIC PLASTIC WELDING MACHINES :



Ultrasonic plastic welding is the joining or reforming of thermoplastics through the use of heat generated from high-frequency mechanical motion. It is accomplished by converting high-frequency electrical energy into high-frequency mechanical motion

Ultrasonic welding is an industrial process whereby high-freqency Ultrasonic Acoustic Vibrations are locally applied to workpieces being held together under pressure to create a solid-state weld. It is commonly used for plastics and metals, and especially for joining dissimilar materials.

The parts are sandwiched between a Fixture and a sonotrode (horn) connected to a transducer, and a ~20 kHz low-amplitude acoustic vibration is emitted.

























HOT AIR DRYERS AND OVENS :



These machines are used to clean the parts using S S Pump to generate High Pressure in the Tank using Nozzles.